Lubricator Manual

Lubricator Manual

This manual includes model numbers MR-75, 240 and 450. *All working components are the same *There are two options for grease application, top of rail greasing or left right both. *All lubricators have a one year warranty RBL INC. 56 Plymouth Avenue North Minneapolis MN 55411 Phone 612-339-9395 Fax 612-339-1316 1 Cover page 2 Glossary 3 Filter assembly 4 Graco grease pump 5 Rotary valves and manifold 6 Power unit

7 Heaters 8 Battery, breakers and solenoid 9 Left right both greasing 10 Top of rail greasing 11 Standoff and Swivel mounts 12 Rollerlube assembly 13 Sure stop assembly 14 Control panel 15 Water valve assembly 16 Troubleshooting guide 17 - Troubleshooting continued 1 167024 30 Mesh screen 2 104361 Canister o-ring 3 186075 Screen support 4 218029 Filter assembly 5 MV600S Steel metering valve 1 4 2 3 5 1 224-912 Graco

grease pump 2 MV600S Steel metering valve 3 223-427 Lower repair kit 4 223-426 Upper repair kit 1 2 3 4 1 F13AD2B Rotary valve 2 SFP2564 Manifold 3 XFOAXXN Manifold plug 4 6801-4-6 Hydraulic fitting 5 15-Hose 15 Hydraulic hose

assembly 3 1 5 4 2 1 CT159B Power unit complete 2 WX-1C-1600J Pressure switch 3 2.5L-PM-0300 Pressure gauge 4 K124 Reservoir 5 KMP2 Power unit electric motor 1 2 3 4 5

1 R-254-4 Heater 2 72R4533 Heater deflector 3 RBLHM Half moon for deflector 4 260-0900 110 Volt heater 5 10342 110 Volt bulkhead plug 6 0700599 1 Conduit ring 1 2 3 6 4 5 4

1 BHB-10J Battery hold down bolts 2 BHCB Battery cross bar 3 SRM-24 Deep cycle Interstate battery 4 SOL500 Solenoid 5 46989 150amp circuit breaker 6 BTS-1 Battery tray 7 16023A Isolator kit *Not equipped on all vehicles 3 6 1 2 7 4 5

1 BP100 Backing plate 2 SS8FLH Left hand swivel 3 SS8FRH Right hand swivel 4 NUM61/2 Nozzle hose 6 5 240804.035 or 240804.040 Nozzle tip 6 6801-4-6 Fitting 7 6801-6-6 Fitting 2 3 7 6 4 5 1

1 BP100 Backing plate 2 TOR-L/H Left hand nozzle standoff 3 TOR-R/H Right hand nozzle standoff 4 6801-4-6 Fitting 5 NUM61/2-90T Nozzle hose 6 240804.035 or 240804.040 Nozzle tip 7 6400-6-6 Fitting 8 6801-6-6 Fitting 9 2406-6-4 Fitting 10 6504-4-4 Fitting 11 30404C.040 Nozzle tip 1 2 3 8 8 7

4 5 6 7 9 10 11 1- SMC Slotted mounting channel 2 BMC Bolt on mounting channel 1 2 1- RLB100 Rollerlube assembly 2 - RLB1500 Clamp handle 3 NUM63/4 Nozzle hose 4 RLB1400 Lock pin

5 - DE-STA-CO351SS Pull action clamp 6 2NC Non Con hose assembly 7 AL6450 Wheel 8 -RLB2100 Wheel arm storage bracket 9 6 1 8 5 2 3 4 7 1 B10-2-A06T Sure stop block 2 CV10-20-0-N2003 Check valve

3 6801-4-6 Fitting 3 1 2 1- SW300 - LRB Control panel 2 SW600 - TOR Control panel 3 16605B Power and heater switch 4 16606B Activation switch 5 1460153 Function light 6 378978 Grease obstruction light 7 GREASE-OBST Grease obstruction decal

8 SOLENOID-IND Solenoid indicator light 9 BLANK-POWER Function insert 10 BLANK-LEFTTOP Function insert 11 BLANK-LEFTGAUGE Function insert 13 BLANK-RIGHTGAUGE Function insert 14 BLANK-RIGHTTOP Function insert 15 CPMB Control panel mounting bracket **not pictured** For interior panel parts please contact RBL direct for information and ordering.

6 1 8 7 5 2 9 3 1 0 4 1 1 1 2 1 3 1 4 3

1 5404-6-6 Fitting 2 5502-6-6 Fitting 3 46252 Brass three way valve 4 4104-10-6 Threaded barb fitting * There are slight configuration differences between the model 240 & MR75 if ordering complete 3 2 1 4 Problem Probable cause Possible remedy 1 Variable greasing Pump obstruction, grease to thick or

debris in tank filtering through system Graco pump needs to be cleaned and may need seal kit. Grease can be thinned using hydraulic oil. Tank may need to be cleaned to remove all contaminants. 2 Lubricator slowing to eventual stop Lubricator battery may be going bad or there may be a charging issue. Check battery, cables and 150 amp breakers, there are three breakers in the system. 3 Solenoid indicator light stays on The solenoid is stuck on. Must be addressed immediately as the system will continue to run. Solenoid must be replaced when this occurs. 4 Grease obstruction light comes on solid There is a blockage somewhere in the system First open pressure relief to dump system pressure. Start with nozzle tips as they are what plugs most often. If this is not the case call RBL for

assistance. 5 No grease but system is still pumping Pressure relief could be open or there could be a grease hose leaking. Check to ensure pressure relief is closed first and then look for damaged lines. 6 When selecting a function it greases from more than that selection. Rotary valves could be misaligned or could also be burnt out. To check alignment they must be removed from system, if you need assistance please call first! If the valve is in fact burnt out it will need to be replaced. 7 Graco pump does not run Pressure to low, insufficient ATF flow, plugged supply or return line and also reciprocator could be damaged. Check power unit to ensure correct pressure. There are other ways to check, call RBL for assistance. Problem

Probable cause Possible remedy 8 Grease dribbles from nozzle tips System pressure to low, pressure relief partially open or nozzle tips drilled out to large. Check pressure gauge on power unit should spike between 550-850. Check pressure relief to ensure it is tightly closed. Replace nozzle tips with either .040 or .035 tips. 9 Grease funnels at Graco pump Grease is to thick, either incorrect season mix or formula. Grease can be thinned with hydraulic oil or even diesel fuel.

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